
Sheathing and Insulation in One
The article discusses LP's NovaCore Thermal Insulated Sheathing, a product designed to simplify wall assembly by combining oriented strand board (OSB) sheathing with extruded polystyrene (XPS) insulation. Historically, high-performance builders have added exterior insulation to wall assemblies to mitigate thermal bridging and increase R-value, a process that often adds complexity and time to construction. Alternatively, rigid insulation can replace traditional OSB or plywood sheathing, but this approach introduces structural challenges related to installing siding, trim, and windows, and compromises the racking and uplift resistance typically provided by solid sheathing.
NovaCore aims to address these issues by offering a single panel that integrates structural sheathing with continuous insulation. The panels consist of a 7/16-inch-thick OSB layer bonded with a 1-inch-thick layer of XPS insulation. This design is comparable to Huber's insulating Zip R-Sheathing, which also combines sheathing with insulation, though Zip R-Sheathing uses polyisocyanurate insulation and includes a built-in water-resistive barrier (WRB).
A key advantage claimed for NovaCore's XPS insulation over polyisocyanurate is its consistent R-value in cold temperatures. While polyisocyanurate can experience a phenomenon known as "thermal drift," where its R-value decreases in extreme cold, NovaCore's XPS layer reportedly maintains an R-5 value even in the coldest winter conditions. However, a notable difference is that NovaCore does not incorporate a built-in WRB, necessitating the installation of an additional water-shedding layer.
The panels can be installed either vertically or horizontally and are secured using 3-inch by 0.131-inch-diameter, full-round-head framing nails. LP announced that the NovaCore panels would be available in 8-foot, 9-foot, and 10-foot lengths in late 2022, although pricing information was not yet available at the time of the article's publication. The article also touches upon a concern raised by a commenter regarding the blowing agents used in XPS insulation. While NovaCore's website states "zero ozone depletion potential," the commenter points out the distinction between ozone depletion potential and global warming potential (GWP), noting that some XPS blowing agents have a significant GWP. The commenter highlights that NovaCore uses Owens Corning FOAMULAR NGX, which features an innovative blowing agent blend that reduces GWP by 90% compared to the original FOAMULAR formulation, with the GWP impact measured over a 100-year time horizon. This discussion underscores the environmental considerations in selecting insulation materials, suggesting that Expanded Polystyrene (EPS), which uses steam as a blowing agent, might be a more environmentally sound choice despite being generally less strong than XPS.
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