
Concrete Thinking: A Surprising Material Brings a Dream Kitchen to Life
Keeneh Comizio, a New Vernon homeowner and mother of five, envisioned a rustic and rugged kitchen for her 1937 house. The objective was to create a unique space that could withstand the demands of an active family, serving as a highly functional command center. Her initial wish list included a stone sink and various design elements aimed at both aesthetics and durability. The kitchen needed to accommodate continuous activity, with children ranging from 11 to 17 years old, necessitating ample counter space, two islands, an oversized cooktop, a large Sub Zero fridge/freezer, a separate glass-door beverage fridge, two sinks, a built-in butcher-block cutting board, and a baking station, all within an open floor plan. Interior designer Caitlin Rutkay assisted in bringing the concept to fruition, noting the kitchen's role as a "workhorse" in the household.
Comizio had collected design ideas over time, favoring a copper-top island, copper faucets, and a range hood for their aging patina. She also desired cabinets in three different wood shades to introduce visual interest and warmth, preventing monotony in the expansive space. The renovation plan also involved retaining and repurposing large, weathered wood ceiling beams. These beams, while not structural, were removed during the process, with some reinstalled and others transformed into table legs, facings for pull-out spice drawers, and a frame for the cooktop. These initial design aspects were relatively straightforward to implement.
However, a significant challenge arose in fulfilling the desire for a stone trough sink. The search for appropriate counter surfaces led Rutkay to suggest visiting JM Lifestyles, a concrete fabricator. During a visit to JM Lifestyles' Randolph showroom, Comizio discovered a faux-wood concrete farmhouse table, which appeared weathered but was newly manufactured from concrete. This encounter revealed the potential of concrete as a versatile material for her kitchen. Product developer Jeff Kudrick from JM Lifestyles explained that the company specialized in making concrete mimic weathered stone and molding it into custom shapes, a process that could also achieve the desired stone-like appearance for the sink and countertops.
Kudrick highlighted concrete's durability, stain, and scratch resistance, noting its ability to "age gracefully" rather than maintain a perpetually new appearance. The cost of concrete was comparable to high-end granite, averaging around $125 per square foot. Importantly, the proposed concrete installations would not require additional reinforcement for the kitchen floor. JM Lifestyles engineered their concrete to be lighter and more sustainable by incorporating recycled glass aggregate, reducing its weight by 40 percent compared to standard concrete, and using approximately 30 percent less Portland cement, without resins or hardeners.
While concrete offered a viable solution, its implementation required meticulous planning and execution. Custom molds were essential, based on precise, full-size templates measured on-site. This involved creating a three-dimensional mock-up of the entire island and constructing mock cabinets to ensure a seamless fit. The sink, in particular, was hand-carved to emulate natural stone. Kudrick described these processes as individually challenging, and combining them with the need to develop new mold systems presented a complex undertaking.
To complement the kitchen's farmhouse aesthetic, Kudrick designed a concrete service bar that also mimicked natural stone. Rutkay acknowledged Comizio's central role in the kitchen's overall design concept. A personalized touch was added for the children: Kudrick provided each child with a wooden box of soft clay to carve personal designs, which were then cast in concrete and strategically placed within the kitchen. These five unique concrete carvings became a distinctive feature of the space, reflecting the family's individuality and contributing to the kitchen's custom character.
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