
Old House Handyman: Restoring front door with new glass three decades in the making
The author reflects on the culmination of a nearly 30-year-long home renovation project: the restoration of the front door of their 152-year-old house. The door, believed to be original to the house, had its single pane of glass replaced decades ago, likely in the 1930s, with a makeshift four-pane system using scrap wood. This crude repair, described as “janky,” had been a visual flaw hidden by a curtain for years as the family prioritized other significant renovations such as plumbing, roofing, and removing 1970s paneling, alongside the demands of raising a family.
The front hallway, including the staircase and surrounding woodwork, was a major project that began seven years prior to the door's completion. The intricate work of stripping multiple layers of paint and refinishing the wood was initially undertaken by the author's daughters, who were between jobs in 2012 and 2013. Daughter No. 3 initiated the process, and daughter No. 2 continued it, successfully restoring the hallway and surrounding woodwork, but leaving the door for the author to complete. The author admits a lack of patience for such tedious work and also notes the practical challenge of shutting down the main entrance for an extended period due to the mess and odors associated with stripping and finishing.
The idea for the new glass came from the daughters, who suggested incorporating design elements from the red-glass transom above the front door. It took six years for the author to take a photograph of the transom, which daughter No. 2 then used Photoshop to extract key design elements for etching. The author consulted with Mark McPeek of Richardson Glass Service for the new safety glass. Exact measurements of the door's window frame and a computer file of the desired etched image were provided. While a frosty decal was an option, the more expensive etching was chosen for its durability and authentic 1870s appearance.
Upon beginning the replacement, the author discovered the extent of the previous repair's crudeness. The old, makeshift replacement involved cutting into the door frame to accommodate two wooden cross members holding four thin sheets of glass. None of the surrounding molding matched, and various pieces of molding and shims were used to fill gaps. This observation led the author to deduce that the original repair was likely made during the Great Depression, when resources were scarce, by someone unable to afford a proper large sheet of glass. The improvised repair, while visually unappealing, effectively kept out the elements for decades.
Thirty years after moving in, and seven years after the front hallway restoration began, daughters No. 2 and No. 3 returned to help complete the project. They applied the appropriate stain and a Watco Danish oil finish to the door and its surrounding woodwork. The article concludes with the satisfaction of completing this long-standing renovation, marking the house as “complete – until the next project.”
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