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Installing Boral TruExterior Trim for the First Time
This article details the initial experience of installing Boral TruExterior Siding and Trim, a composite building material, during the construction of an FHB House. The author, who had not previously used the product, consulted a local supplier who noted its exclusive use by high-end contractors, prompting further investigation into its properties and application. The article provides an overview of the product's use in various exterior elements of the FHB House, including fascia, soffits, corner boards, and window and door trim.
Boral trim products are available in standard wood-like dimensions. For the fascia, 1x8 boards were used with a 1x4 shadow board to add visual depth. Soffit construction varied, with 1x12 boards for non-vented sections like rakes, and a combination of two 1x5s flanking a vent strip for eaves to accommodate roof ventilation. All corner boards and window and door trim were constructed from 5/4 material. A key benefit highlighted is the product's composition of over 70% recycled material, aligning with the net-zero, sustainable goals of the FHB House development.
The installation process revealed that no specialized tools are required for Boral TruExterior Trim, similar to working with traditional wood. However, a crucial practice identified is the regular cleaning of cutting tools, such as chop saws and table saws, with an air compressor. This is necessary because the dust produced during cutting is exceptionally fine and can cause damage to equipment if not managed properly. Personal protective equipment, specifically dust masks and eye protection, are emphasized due to the fine nature of the dust.
The article also notes that, unlike wood, the cut ends of Boral TruExterior Trim do not require priming, simplifying the finishing process. The flexibility of the material, described as being "about as stiff as a half-cooked piece of spaghetti," necessitates the use of long runoff tables on either side of saws to provide adequate support during cutting. Proper setup of a cut station is highlighted as a factor that significantly enhances the efficiency and smoothness of the installation. For aesthetic purposes, the trim was installed using a screw and plug method, which achieved a sharp appearance and took approximately the same amount of time as a traditional wood trim installation. The article briefly mentions the importance of a plate level, speed square, and 100-ft. tape measure as recommended tools for such projects.
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