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Spirit Ironworks: Making Miracles With Metal
Spirit Ironworks, led by the brother-and-sister team Rachel and Tim Miller, specializes in fine metalwork, including blacksmithing, to create custom pieces for residences, businesses, restorations, and art installations. Their work ranges from intricate master staircase railings to custom doors, fireplace screens, and even large-scale sculptures. The company's focus is on crafting unique, handmade metal objects, often employing traditional methods while also integrating new technologies.
One notable project involved an East Hampton house where they created a curved elliptical staircase with custom balusters and a polished, sanded finish. This piece served as the focal point of the home, a project that took eight months from design to completion. For a Southampton home, they designed and built a stainless steel staircase with a custom railing and a hand-hammered stainless steel fireplace screen, working with a material known for its difficulty. They also produced a 14-foot-tall door, a fireplace surround, and a driveway gate for another Southampton residence, emphasizing that every item they create is one-of-a-kind and handmade.
The Millers' workshop showcases their diverse capabilities, featuring metal filigree, various finishes, steel flowers with graphite and mica powder finishes, and even gold-leafed flowers. Stainless steel is a popular material among their clients, along with custom patinas that give metal an aged appearance. They even crafted a door with 12 bronze portholes and corrugated stainless steel paneling, going to great lengths to match existing bronze hardware in the home.
Their passion for metalworking originated from their childhood, with their father owning a coin store where they were introduced to heating and working metal. Tim Miller, an 11-year-old, was captivated by the art of blacksmithing during a visit to the Bellport-Brookhaven Historical Society’s blacksmith shop, inspiring him to pursue the craft. He earned a BFA in metals and founded Spirit Ironworks in 2001, while Rachel, who also holds a B.F.A., manages the business operations. The name "Spirit Ironworks" reflects their philosophy of infusing their personal spirit into their creations.
The Millers emphasize that mastering metalwork takes years of dedication, involving reading, classes, and engaging in professional forums. They view their work as a continuation of their artistic pursuits, with clients often acting as patrons of their unique metal art. While Tim primarily leads the metalwork, Rachel manages the business side, a division of labor that evolved as their projects grew in complexity over nearly two decades. Their 5,000-square-foot shop houses two coal forges, power hammers, and a gas forge, supporting a team of eight workers.
Beyond residential projects, Spirit Ironworks engages in historical restoration, such as restoring a 15-foot weathervane for the Vanderbilt Museum and Planetarium, and creating art installations, including feathers for a large sculpture near the Wyandanch railroad station. They also fabricated a 45-pound wrought iron bell clapper for a Jeff Koons retrospective. The company combines traditional blacksmithing techniques with modern technology, like an induction forge that uses magnetism to heat metal precisely. This allows them to create custom items such as nails for international projects. Despite the historical nature of blacksmithing, Tim believes it remains a vital craft, fulfilling a unique demand that many might not realize still exists.
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