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duffy london 3D prints free-flowing 'dune' table using black quartz sand
Duffy London, an innovative design studio, has introduced its latest sculptural furniture piece, the ‘Dune’ coffee table, which is created using large-scale 3D printing with black quartz sand. This marks the studio's initial venture into 3D-printed sand furniture, building upon its previous handcrafted and CNC-machined marble table designs such as 'Civilization' and 'Monument Valley'. The project was a collaborative effort with German manufacturer Sandhelden.
The ‘Dune’ coffee table is inspired by the natural, undulating patterns of desert sand dunes, reflecting a sense of fluidity and movement. The table features a rough, textured finish, available in either black or natural sand, and is topped with a thick glass surface, contributing to its grand aesthetic. Designer and founder Christopher Duffy expressed that the unique tactile quality and surprising weightiness of this new material are reminiscent of marble, making it an inspiring medium for their designs.
Achieving the intricate, free-flowing twists and distortions of the table's base would be challenging with conventional manufacturing methods. Therefore, Duffy and his team sought a premium material and manufacturing process that could accommodate their artistic and concept-driven designs. The collaboration with Sandhelden allowed them to explore the versatility and beauty of 3D printing with sand, enabling the creation of complex forms that can be scaled up into larger furniture pieces and sculptural installations. Duffy noted that this new process allows their designs to be reimagined and formed in ways previously difficult to achieve, creating visually alluring, tactile, and weighty pieces.
The 3D printing in sand provides exceptional flexibility and consistency in realizing the free-flowing design, aligning perfectly with the table's desert-inspired concept. Duffy found the ability to achieve fine details, down to the millimeter, and witness a permanent form emerge from millions of sand particles to be highly inspiring. This technology addresses the common challenge where design concepts are often limited by material constraints or inefficient manufacturing processes. The studio anticipates exploring future concepts and special editions with this method, considering it a significant advancement that redefines their design possibilities.
Precision in the 3D printing process also allows for the integration of specific design elements, such as inlays for etched stainless steel authenticity plates and small rubber dots to support the glass tabletop. Duffy London plans to extend this finish to existing product lines, suggesting a 'Dune' version of their 'Abyss' table. The manufacturing technique, binder jetting, employed by Sandhelden, utilizes locally sourced quartz sand from Bavaria. This specific sand, with its edgy grain shape, ensures smooth binder penetration through each layer. The process is also approximately 40% more economical than other methods. Moreover, excess unbound material is recycled, and binders are made from renewable, locally sourced materials such as corn husks, rice hulls, sugar cane, and other biomaterials, promoting a sustainable manufacturing model. Laurens Faure, CEO of Sandhelden, highlighted the strong focus on regionality, with production facilities, partners, and suppliers all located in Bavaria, minimizing the carbon footprint. The studio offers both rectangular and circular variations of the coffee table and will also accept requests for bespoke pieces, emphasizing the adaptability and potential of this design concept.
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