Mahalaxmi Fabric Mills scaling up new heights using Stovec technology

French architect Clarisse Merlet, through her studio FabBRICK, is demonstrating the significant potential of recycling textile waste into viable construction materials. Originating from a school project, Merlet's initiative addresses the substantial pollution generated by the construction and fashion industries. The fashion industry alone contributes millions of tons of textile waste annually in Europe, with a considerable portion remaining uncollected. FabBRICK aims to transform this discarded textile into insulating, structural, and aesthetic building bricks, which can then be used to create furniture or partition walls. The development process involved extensive experimentation to refine the technique. Initially, discarded textiles are sorted by color, responding to customer preferences as FabBRICK avoids dyeing its bricks, instead deriving color from the source materials. The textile is then shredded into fibers of varying lengths (7mm, 20mm, or 40mm) depending on the project's requirements. A crucial element of the process is the proprietary, 100% ecological binding agent, developed with an engineer, which transforms the textile fibers into a clay-like consistency. This binding agent was specifically formulated to be rot-proof and mold-resistant, overcoming a significant challenge in using organic waste for construction. The mixture of fibers and glue is carefully weighed to ensure consistent density before being manually loaded into a patented machine. This machine compresses the mixture into brick form over approximately 30 minutes. The bricks then undergo a natural drying process in ambient air for 10 to 15 days. Once cured, these bricks exhibit impressive characteristics, including mechanical resistance comparable to concrete blocks, good acoustic and thermal insulation properties, and satisfactory fire resistance. While they possess good water resistance, indoor use is currently recommended. FabBRICK's business model emphasizes local production, with all ingredients and machinery sourced locally in France. This commitment to proximity is a core value, aiming to foster local manufacturing and reduce environmental impact. Despite its local focus, the studio has a global vision, recognizing the ubiquitous nature of fast fashion waste. The long-term plan involves automating the production process to increase recycling capacity and replicating the FabBRICK Factory model first within France and then internationally. This expansion strategy seeks to establish local production units globally, situated close to sources of textile waste, thereby promoting sustainable construction practices worldwide. #SustainableDesign #InnovativeMaterials #TextileRecycling #EcoFriendlyConstruction #CircularEconomy #ArchitecturalInnovation #LocalProduction #FabBRICK

Inter-Weave, located in Auckland, stands as New Zealand's sole commercial wool weaver, demonstrating resilience and adaptability in a challenging textile production landscape. The company, which has been in operation for nearly 50 years, manufactures a diverse range of wool products, including upholstery for airlines like Air New Zealand, Queensland Rail, and a US wholesaler, as well as blankets with Māori designs for local businesses. The factory also produces fabric for safety-wear and collaborates with local farmers to turn their spun wool into blankets for sale. Tracy March, managing director and co-owner, highlights the necessity of diversity for the mill's survival. Unlike European textile factories that specialize in a single process, Inter-Weave manages all stages of textile production—from weaving to wet and dry processing—under one roof. This comprehensive approach requires significant investment in various machinery sourced globally, emphasizing their self-reliance in New Zealand's isolated textile trade. The business, though profitable, faces continuous challenges. March recounts how the mill was initially established by Peter Woods, founder of Woolyarns, as an outlet for his spun wool. March, who began as a designer almost three decades ago, now co-owns the company and focuses on both reactive and proactive design strategies to meet client needs. The company either develops designs for market sale or translates client ideas into finished products. Despite New Zealand's abundance of wool, Inter-Weave often needs to import certain yarns, such as worsted yarn from India for upholstery fabric, because it is no longer produced domestically. However, March ensures that any imported wool is either Australian or New Zealand sourced. Recent challenges include the impact of Cyclone Gabrielle on East Coast farmers and wool scourers, which affected raw material supply. The most significant ongoing hurdle for Inter-Weave is attracting and retaining skilled workers. The firm employs 23 people, some of whom have been with the company for decades, like 73-year-old Soo Tutai, a weaver. Inter-Weave addresses the staffing issue by multi-skilling its workforce and training new employees to ensure continuity of operations. The article introduces Ray Porter, a dyer with 40 years of experience who recently joined the firm, noting the lack of formal training programs in the country for such specialized roles. Porter believes that women, with their keen eye for color and meticulousness, would excel in the dyeing profession despite the physically demanding nature of the job. Additionally, Caitlyn Jones, a textile graduate from Massey University, joined the company to gain experience in commercial weaving, expressing her surprise at finding such an opportunity in New Zealand. March emphasizes the need for young, passionate individuals who are dedicated to fabrics and wool to ensure the future of the industry. #WoolIndustry #TextileProduction #NewZealandManufacturing #InterWeave #WoolWeaving #SkilledLabor #LocalEconomy #SustainableTextiles #HomeDecor

British-Nigerian multidisciplinary artist and designer Yinka Ilori has partnered with Momentum Textiles & Wallcoverings to launch his inaugural collection of commercial textiles and wallcoverings. This collaboration, Yinka Ilori x Momentum, aims to inject positivity and joy into commercial spaces, drawing inspiration from Ilori's dual heritage and his belief in the power of community and affirmation. The collection is designed to transform commercial environments into vibrant, creative hubs that uplift and inspire. Ilori emphasizes that the collaboration underscores the happiness derived from strong community bonds and storytelling, bringing a fresh, optimistic approach to commercial design. The collection features five distinct patterns available as textiles. "Shower Me With Flowers" reimagines floral motifs with geometric shapes, offering a contemporary take on traditional prints. "Dream Catchers" explores perception through its unique and shapely patterns. "Eyes in Reflection" presents a grid-like design interspersed with subtle rounded elements, providing a structured yet softened aesthetic. "Blossoms Time" focuses on woven textures and is available in a variety of solid colors, adding depth and tactile appeal to the collection. The most dynamic textile pattern, "Rhythms Surround You," layers colors, shapes, and patterns to create a complex and visually engaging design. In addition to its textile form, "Rhythms Surround You WC" is also offered as a wallcovering, expanding its application possibilities within commercial settings. The wallcovering collection further includes "Moving Mountains," a playful geometric pattern that adds a sense of movement and fun to walls, and "Shifting Motions," which delivers a kaleidoscopic explosion of color, creating a dynamic and energetic atmosphere. These wallcoverings are intended to bring Ilori's signature vibrant and fresh perspective to a broader range of commercial interior applications. The Yinka Ilori x Momentum collection is rooted in themes of cultural heritage, community, and the positive influence of joy in everyday life. Ilori's work consistently leverages bold colors and geometric patterns to create spaces that evoke happiness and well-being. This new venture into commercial textiles and wallcoverings allows his distinctive artistic vision to be integrated into larger-scale projects, making his cheerful and thoughtful designs accessible for offices, hospitality venues, and other public spaces. The collection aims to not only enhance aesthetics but also contribute to an atmosphere that encourages creativity and healing, reflecting Ilori's philosophy of design as a tool for positive impact. This collaboration marks a significant step for Ilori in extending his artistic reach into the commercial design sector, promising to bring his characteristic cheerfulness and thoughtful design to a wider audience. #YinkaIlori #CommercialDesign #Textiles #Wallcoverings #MomentumTextiles #InteriorDesign #GeometricPatterns #VibrantColors #CreativeSpaces

The article discusses the launch of Weft, an innovative online platform aiming to revolutionize the woven fabrics industry. Developed by Brooks Hagan, an associate professor of textiles at RISD, and Steve Marschner, a computer science professor at Cornell, Weft provides direct access to manufacturing for custom woven fabric orders, starting from as low as three yards. This platform distinguishes itself from surface-printed fabric providers by focusing on true woven designs, offering a unique service in the market. The project received research support from the National Science Foundation and a Small Business Innovation Research grant, highlighting its technological and entrepreneurial significance. Weft empowers users to personalize their fabric designs by allowing them to select colors, weave structures, and quality parameters, as well as define repeat sizes. This level of customization is particularly beneficial for independent designers working on smaller-scale projects, enabling them to create unique textiles without the high minimum order quantities typically associated with custom manufacturing. Users of the Weft platform have the flexibility to upload their own designs or photographs, integrating personal artistic vision into their fabric creations. Alternatively, they can customize existing designs available on the site. Beyond custom design, Weft also features a curated selection of limited-edition textile designs created by various artists. The article names Stephanie Pender, Kevin Zucker, Julia Dault, John Caserta, and Julian Kreimer as some of the collaborating artists, emphasizing the platform's commitment to artistic diversity. Hagan explains that the selection of artists from diverse fields was a deliberate choice to demonstrate the software's accessibility and utility to a wide range of creative individuals, regardless of their background. This approach aims to democratize access to custom fabric production, making it available to more designers and artists. In addition to custom orders, Weft operates an online shop offering ready-made woven jacquard fabrics. These fabrics are manufactured in the U.S. and include open-source options, further promoting customization. The versatility of these fabrics makes them suitable for various applications, including upholstery, drapery, and apparel, catering to a broad spectrum of interior design and fashion needs. Weft ensures efficiency by fulfilling custom fabric orders through its network of partner mills, boasting a quick turnaround time of as little as three weeks. This rapid production cycle is a significant advantage for designers and businesses seeking timely delivery of specialized materials. #WovenFabrics #CustomDesign #TextileIndustry #RISDInnovation #DigitalLoom #ManufacturingAccess #IndependentDesigners #ArtisticCollaboration

This comprehensive guide explores the best online fabric stores, making it easier for sewers and crafters to find the perfect materials for their projects, especially when physical access to fabric stores is inconvenient or local selections are limited. The article highlights that online shopping for fabric offers a broader range of choices compared to brick-and-mortar stores, and many online retailers also provide sewing notions and supplies, creating a convenient one-stop shopping experience. Before making a purchase, several key factors should be considered, including the specific type of fabric needed for a project (e.g., clothing, upholstery, quilting), paying attention to the fabric's weight, content, and width. The article also advises on understanding how fabric is measured and sold (by yard or meter, with varying minimums). Swatch availability is another crucial consideration, as it allows customers to assess the material's look and feel before committing to a larger order, though swatches may be limited for deadstock or vintage fabrics. The potential for bulk discounts is also discussed, which can be advantageous for large-scale projects. The availability of notions and sewing supplies on the same platform adds to the convenience for many crafters. Furthermore, the article emphasizes checking shipping costs and return policies, as these can significantly impact the overall purchase experience. For environmentally conscious consumers, the guide points out stores offering recycled or deadstock fabric, which promotes sustainability by reducing waste and carbon emissions. Customer reviews are presented as an invaluable resource for gaining insight into a fabric's texture, feel, and any discrepancies between its description and the physical product. The article then presents its top picks for online fabric stores, detailing their unique advantages and considerations. Mood Fabrics is named the best overall for its extensive selection, diverse textile range, search filters by skill level and project, and a fabric quiz, along with live chat support. Amazon is highlighted as the runner-up for its streamlined shopping experience, affordable prices, and 2-day delivery options for Prime members, offering a wide array of fabrics for various uses. Spoonflower is recommended for the best design selection, featuring thousands of unique designs from independent artists and the option to upload custom photos or designs, although prices are generally higher. Queen of Raw is identified as the best for deadstock fabric, providing a marketplace for discontinued materials that minimizes environmental impact, complete with Impact Footprint Reports for each purchase. JOANN is recognized as the best for crafts and quilts due to its wide selection of novelty and themed fabrics, extensive sewing supplies, and in-store pickup option. Etsy is also considered for its unique and vintage fabric offerings from individual sellers, allowing buyers to support small businesses and find one-of-a-kind materials. The article concludes by providing practical advice for navigating online fabric purchases, such as utilizing search functions, reading reviews, ordering samples, and understanding the cost variations based on fabric type and quality. It also addresses frequently asked questions, including how to find the right fabric, where designers source materials, what constitutes high-end fabric, and the rarity of certain textiles, along with information on bulk discounts. #OnlineFabricStores #FabricShopping #TextileIndustry #SewingSupplies #CraftingMaterials #HomeDecorFabric #UpholsteryFabric #SustainableFabric #DIYProjects

The article discusses the growing expectation among consumers for eco-conscious products across various industries, especially in light of the climate-change crisis. It highlights how the interior design sector, traditionally reliant on chemical treatments for functionality in textiles, is now witnessing a shift toward sustainability. Many fabrics used in home environments are often treated with environmentally unfriendly substances, but innovative brands are beginning to challenge these traditional practices. The piece showcases eight fabric manufacturers that are leading the way in sustainable textile production. Kvadrat's Re-Wool, for instance, incorporates 45 percent recycled wool, reducing environmental impact by minimizing transportation, farming, and dyeing costs and emissions. Knoll's Micro panel textile is made entirely from recycled materials, contributing to a significant reduction in the company's landfill waste and greenhouse gas emissions. Maharam offers bio-based, recycled content, and Greenguard-certified textiles, demonstrating that sustainable options can also be bold and colorful, as seen in their 'A Band Apart' collection. Carnegie's Xorel Kaleidoscope is a high-performance textile derived from sugarcane, offering a fossil-fuel-free alternative for various interior applications without compromising quality or environmental integrity. Kvadrat's Patio provides a sustainable solution for outdoor fabrics, which typically require chemical treatments, by using a water-repellent coating based on fat-modified compounds, thus maintaining functionality while being eco-friendly. Pollack Fabrics introduces 'Snake Charmer,' a 100 percent recycled fabric with a unique jacquard pattern created using varying weights of polyester yarn. HBF Textiles' Crafted Cloud exemplifies sustainability through the use of natural, rapidly renewable resources like wool, simplifying the approach to eco-conscious material selection. Lastly, Sunbrella's Renaissance line addresses textile waste by giving new life to leftover fibers and yarn cutoffs from the manufacturing process, creating a new fiber composed of at least 50 percent recycled material combined with new materials to meet performance standards. These examples illustrate a broader trend in the interior design industry towards reducing carbon footprints and adopting more responsible manufacturing practices. #SustainableFabrics #EcoFriendlyDesign #InteriorTextiles #RecycledMaterials #GreenDesign #TextileInnovation #HomeDecor #EnvironmentalImpact #SustainableManufacturing

Village Handcrafted Cabinetry, a company based in Lansdale, Pennsylvania, has been creating custom cabinetry and wood products for over three decades. Founded by Joseph Trave, the business specializes in designing, building, finishing, and installing a wide range of custom items, including bathroom vanities, cabinet doors, kitchen cabinets, pantries, and walk-in closets. The company caters primarily to mid- to high-end residential clients, working with designers, builders, remodelers, and a small percentage of retail customers. Joseph Trave's passion for woodworking began at a young age, leading him to establish the company in 2000. Starting from a 400-square-foot garage, the business has expanded significantly to occupy over 60,000 square feet of manufacturing space. In 2003, Trave acquired another local cabinetmaker's business, Village Woodshop, integrating its machinery and employees. The company later moved to Lansdale in 2006, establishing a showroom and a larger production facility. Over the years, the company has navigated economic challenges, including recessions and a pandemic, through the dedicated efforts of its four-person management team, which includes Joseph Trave as CEO, his wife Gina as director of marketing, Gary Marks as director of finance and purchasing, and Jennifer Marks as director of Human Resources/payroll. Village Handcrafted Cabinetry prides itself on its ability to produce custom products entirely in-house. All cabinet construction utilizes mortise and tenon joinery. The company also produces its own moldings, offering an extensive library of 1,200 profiles and the capability to create custom profiles to match existing designs. The manufacturing process incorporates advanced technology, including CNC equipment for both panel processing and solid-wood machining. Automated loaders and unloaders are used with their Stratos 3-axis machining center and Weeke Vantage 2000 CNC processing center, facilitating efficient production of nested panels and raised panel doors. Further technological investments include TigerStop stations for producing stiles and rails, and a miter fold machine for creating precisely joined corners and face frames. For sanding, the company uses a Timesavers multi-head flat sander and an MB Roba Tech sander, which is capable of sanding both flat and profiled parts. A sophisticated dust collection system gathers sawdust, which is then burned to provide heat for the facility during winter, showcasing an environmentally conscious approach to waste management. The company also features an in-house finishing lab, referred to as the “finishing kitchen,” where skilled artisans perform custom color matching. Clients often present complex finishing challenges, and the team meticulously creates samples under bright lights to ensure exact color replication, with both the company and the client retaining a sample for consistency. A newer addition is a small in-house metalworking shop, which handles minor fabrication for items like hoods and floating shelves, ensuring proper separation from woodworking operations for safety. Despite its current 60,000 square feet of production space, the company produces approximately seven to ten kitchens per week and is exploring further growth opportunities, including potential acquisitions or additional facilities. #cabinetry #customCabinets #woodworking #CNCManufacturing #residentialDesign #kitchenDesign #handcraftedLook #productionEfficiency #woodDustCollection

The FabriSPAN® Wide Width Fabric System, developed by FabriTRAK®, offers a versatile and aesthetically pleasing solution for interior wall and ceiling finishes. This system utilizes wide width fabrics (10’) and ultra-wide width fabrics (16’) to enable seamless installations in various interior spaces, eliminating visible seams that often detract from the visual appeal of large surfaces. The system is designed for a broad range of applications, including commercial settings, hospitality venues, cultural and religious buildings, educational institutions, sports facilities, and high-end residential projects. A key feature of FabriSPAN® fabrics is their exceptional acoustic performance, contributing to improved sound quality and reduced reverberation within a space. Beyond their functional acoustic benefits, these fabrics serve as a refined interior finish. They are also fire retardant, enhancing safety in public and private environments. A significant advantage is the availability of custom colors, allowing designers to match specific Pantone or paint chip colors for bespoke interior schemes. This customization is particularly useful for achieving unique design visions. FabriSPAN® fabrics are offered in base colors such as white, ivory, or off-white, providing a neutral foundation that can mimic the look of traditional drywall or plaster. For more specific color requirements, many FabriSPAN® fabrics can be custom-dyed in widths up to 10 feet. The system's design ensures compatibility with various building components, allowing for seamless integration with lighting applications, HVAC systems, and fire sprinkler systems without compromising aesthetics or functionality. FabriTRAK® has also specifically engineered three square edge ceiling trak profiles to accommodate these ultra-wide width ceiling fabrics. This specialized tracking system ensures a taut, smooth, and professional finish for ceiling applications, further emphasizing the seamless appearance. The FabriSPAN® Premium fabrics and Glow fabrics have received the Declare label, signifying their compliance with stringent environmental and health standards. This certification contributes to projects aiming for LEED v4 interiors, highlighting the product's commitment to sustainability and healthy indoor environments. The Declare label provides transparency regarding the product's ingredients, empowering architects and designers to make informed choices about materials. The FabriSPAN® STRETCH fabric line is specifically engineered for creating perfectly seamless acoustical wall and ceiling solutions. Its ultra-wide widths, custom dyeing capabilities, and interchangeability offer architects and designers extensive creative freedom. The STRETCH variant is also printable in wide widths up to 10 feet, opening possibilities for custom graphic integration and artistic expression on large surfaces. Typical applications for FabriSPAN® STRETCH include professional offices, restaurants, educational and sports facilities, retail spaces, places of worship, theaters, and residential interiors, where both aesthetics and acoustic control are paramount. For additional technical information, including details on acoustical and fire testing, FabriTRAK® provides comprehensive resources on its website. The product is categorized under Construction Materials for Acoustic applications, specifically for interior walls and ceilings. Its characteristics include acoustic performance, fire retardancy, and customizable colors in ultra-wide widths, making it a versatile and high-performance option for modern interior design. #FabriSPAN #FabriTRAK #AcousticFabric #WideWidthFabric #InteriorDesign #ArchitecturalFinishes #SeamlessSurfaces #LEEDv4 #SustainableMaterials

This report details observations from the Interwoven fabric show, held from May 7-9 in High Point. The event showcased upcoming trends and designs in fabrics and leathers that are expected to influence the marketplace in the latter half of the year and early next year. Fabric manufacturers and importers presented their latest collections, offering insights into the business and fashion trends poised to appear on upholstery frames and drive retail traffic. Culp introduced new designs featuring a mix of textures, colors, and patterns, aiming to provide unique narratives for retail presentation. Sunbrella also presented a wide array of new offerings, catering to diverse style preferences among consumers with its broad design palette. Richloom's booth attracted visitors like Aamir Thobhani of Innnotex Solutions USA, who explored the new fabric selections. Key industry figures were present, including Bob Meloy of Big House Fabrics, who met with Bob Gorman, vice president of sales and merchandising at PMT Fabrics. R. Sackett Wood, CEO of Moore & Giles, showcased the company's new leather collections. J. Allen Fabric highlighted its Revive performance fabric line, with Miron Yaghoubi, partner and CEO, discussing new additions with Mike Willoughby, senior vice president of sales and marketing. Nice Link unveiled eight new collections, including Waters Edge, totaling 60 patterns and 600 SKUs, demonstrating a wide range of colorways. RM Coco displayed its comprehensive line, encompassing multipurpose solids, prints, wovens, embroideries, silks, performance and outdoor fabrics, sheers, decorative trimmings, and hardware, located in the fifth-floor Pavilion area of Market Square. Nassimi LLC, represented by Executive Vice President Iwan Nassimi, presented new vegan leathers, featuring commercial-grade fabrics designed for both style and durability in residential applications. Z-Wovens showcased a diverse mix of indoor and outdoor fabrics from its core Z-Wovens and Sunbelievable lines, engaging customers with its extensive offerings. Valiant Fabrics also exhibited in the fifth-floor Pavilions of Market Square, where attendees gathered information on their latest fabric introductions. The show provided a platform for participants to observe and understand the evolving landscape of textile design and material innovation within the home furnishings industry. #InterwovenShow #FabricTrends #TextileInnovation #HomeFurnishings #UpholsteryFabrics #LeatherCollections #PerformanceFabrics #RetailTrends #HighPointMarket

Toronto offers a diverse range of fabric stores catering to various sewing needs, from quilting cottons to high-end designer textiles and upholstery materials. These establishments provide a wide selection of fabrics, notions, and sometimes even classes, making them valuable resources for hobbyists, fashion students, and professionals alike. The Workroom, located in Parkdale, is highly regarded by sewing enthusiasts for its unique selection of adorable quilting cottons, available by the metre. It is celebrated for its curated collection that distinguishes it from other fabric retailers in the city. King Textiles, a long-standing fixture at Spadina and Queen for over 25 years, presents a vast array of bolts. This store is notable for its substantial inventory and its offering of samples for those interested in wholesale purchases. Fabricland, a well-known home decor chain, has four locations across Toronto, providing a convenient option for a broad range of sewing necessities. They offer a selection of fabrics at competitive prices, making it a go-to for many crafters. Queen Textiles, situated in Queen West, is characterized by its extensive variety of colourful fabrics suitable for numerous occasions. Despite its smaller size, the store's comprehensive selection is a significant draw for customers. Downtown Fabrics, also on Queen West, provides a more organized and relaxed shopping experience. The owner is known for being helpful and engaging, contributing to a pleasant atmosphere for textile browsing. Affordable Textiles, another prominent Queen West establishment, features an almost endless collection of fabric bolts, including unique finds in barrels at the front of the store. Its vast inventory makes it a popular destination, particularly among fashion students who can spend hours exploring its offerings. macFAB Fabrics specializes in high-quality textiles from esteemed suppliers such as Christian Lacroix and Nina Campbell. This veteran fabric purveyor, now located in Leaside, caters to customers seeking premium materials for their projects. Fabric Town, with locations in Danforth East and Markham Road, is a long-established Toronto brand known for its affordable materials. The store offers a membership program for a one-time fee, providing a discount on future purchases. Len's Mill Store on Orfus Road operates as a large warehouse, stocking a wide variety of fabrics, yarns, and upholstery materials. It serves a diverse clientele, from those making clothes to individuals seeking outdoor-compatible fabrics. #TorontoFabricStores #TextileShopping #SewingSupplies #FabricRetailers #HomeDecor #FashionDesign #Crafting #Quilting #Upholstery

The article introduces Bengt Thornefors, the creative director of Sahco, a nearly 200-year-old textile brand, and his innovative approach to integrating fashion and interior design. Thornefors, known for his work in the fashion industry with brands like Acne Studios and Saint Laurent, was appointed to his current role in 2022. His background includes co-founding the bedware brand Magniberg, which, like Sahco, is now under the ownership of Kvadrat. This experience has equipped him with extensive expertise in fashion, which he now applies to the realm of textiles. Thornefors's appointment by Kvadrat's CEO, Anders Byriel, reflects a desire to inject fresh perspectives into Sahco, moving beyond traditional textile manufacturing to embrace broader cultural and artistic influences. Thornefors views interiors as having a special appeal, and his ability to navigate both fashion and interior design was a key factor in his selection. He aims to explore the interplay between historical textile traditions and contemporary design, creating collections that embody the essence of a true textile maison. For Sahco's inaugural press presentation at Kvadrat's New York City headquarters, Thornefors adopted an unconventional approach. He transformed the space into a white-box gallery, showcasing fabrics tailored into garment bags and hung on rolling racks, reminiscent of a fashion show. These textile displays were artfully combined with fine art photographs and furnishings from the esteemed Swedish institution Svenskt Tenn, demonstrating a fusion of art, fashion, and home decor. This presentation strategy was a deliberate effort to blur the boundaries between different creative disciplines, emphasizing the emotional and artistic value of textiles rather than just their functional aspects. The reception to Thornefors's innovative presentation was highly positive, even from discerning figures like Jonathan Olivares, the architect of the presentation space. His new collections for Sahco are characterized by a blend of heritage sensibilities, retaining Sahco's traditional decorative florals, with a contemporary Scandinavian aesthetic. Thornefors highlights examples such as lime-green embroidery on a jet-black background, which illustrates his modern interpretation of classic motifs. This design philosophy underscores his belief that Sahco sells more than just fabric; it sells emotions, aiming to evoke feelings and experiences through its products. The article concludes by noting that this story originally appeared in the September 2023 issue of ELLE DECOR, emphasizing its relevance and timeliness within the design world. #TextileDesign #InteriorDesign #FashionInfluence #BengtThornefors #Sahco #Kvadrat #HomeDecor #ScandinavianDesign #CreativeDirection

The article presents an interview between Joy Moyler and Esha Ahmed, focusing on Ahmed’s journey into textile design and the philosophy behind her brand, Makrosha. Esha Ahmed, born in Bangladesh and raised in New York, recounts her early introduction to textiles through her mother’s extensive sari collection in Jackson Heights. These early experiences, including playfully repurposing saris into costumes, sparked her interest in fabrics and fashion. Ahmed's formal education at the Fashion Institute of Technology, where she studied fashion design and later costume preservation and textiles for her master’s, further solidified her passion. Her initial career involved managing designer Peter Marino's extensive textile collection, an experience that broadened her understanding of textiles within interior design, covering commercial, residential, and hospitality projects. This role provided insight into both the creation and application of textiles, exposing her to numerous vendors and artisans. Following her tenure with Marino, Ahmed launched Makrosha, a business specializing in fabric, rugs, and throw pillows. A core mission for Makrosha is to preserve and support vanishing traditional weaving arts globally, ensuring the survival of high-quality, handcrafted textiles. Ahmed collaborates with weavers worldwide, each contributing unique methods and aesthetics to her designs. She also partners with designers for custom textiles and represents Aïssa Dione Tissus, a Senegalese master weaver known for handwoven fabrics. Ahmed draws inspiration from historical fashion design, particularly medieval styles, and shares an affinity for late 18th-century Europe and medieval Spain, periods known for their ornate, colorful, and detailed designs that resulted from cultural fusions. She acknowledges the historical influence of the fashion industry on luxury home textiles, observing how trends from designers like Dries Van Noten often translate into the home market. However, Ahmed expresses concerns about the modern culture of disposability and emphasizes the importance of sustainability and longevity in design. She advocates for investing in high-quality items, such as hand-knotted rugs that can take months to create, intending for them to last generations rather than being treated as disposable goods. Her design process involves starting with inspirations from her antique collection, developing renderings with mills, and collaborating closely with individual makers across different cultures, such as those in Laos, Nepal, and England, to ensure the essence of craftsmanship is maintained. Ahmed stresses that true quality and craftsmanship come from this collaborative, hands-on approach. The conversation highlights the critical need to protect traditional weaving practices from extinction due to increasing mechanization, underscoring Makrosha's role in keeping these artisanal skills alive. #TextileDesign #GlobalWeaving #EshaAhmed #Makrosha #InteriorDesign #SustainableDesign #ArtisanalCraftsmanship #FashionHistory #HomeDecor

The upholstery industry has witnessed significant evolution, with experienced professionals adapting to market changes and navigating challenges such as labor shortages and shifting customer demands. Diana Shroyer Guenther, owner of Shroyer Custom Upholstery, reflects on her career that began in 1977 when upholstery was predominantly a male-dominated field. She notes a significant shift in customer perception regarding reupholstering costs; while it once competed with new furniture prices, it now often exceeds them, unless dealing with high-end or sentimentally valuable pieces. This highlights a growing appreciation for quality and longevity over disposable furniture. Chip Lueck, owner of Recovery Room, also emphasizes adaptability. His business, which once offered full services across automotive, marine, furniture, and awnings, has had to specialize due to difficulties in finding qualified staff. Lueck abandoned automotive and most furniture upholstery, shifting his focus to marine services and awnings, which now constitute 50% of his business. He observes that while he possesses diverse skills, his employees often do not, leading to specialization within his team. This points to a broader issue within the industry concerning the availability of multi-skilled upholsterers. Phillip Russell, president of PCR Restorations and Lehr Awning Co., further illustrates market diversification. Starting from a small basement operation, his business has grown significantly, specializing in restaurant upholstery for chains like Applebee's, Red Lobster, and Olive Garden. Russell's strategy involves traveling for jobs, optimizing routes to serve multiple clients in an area, and maintaining long-term relationships by educating clients on furniture maintenance. His business also covers school bus seats, gym equipment, houseboats, and residential furniture, though he acknowledges that residential furniture can be less profitable due to competition from new, affordable items. Robert Burkart of Sewline Upholstery Ltd. in Canada, similarly caters to a wide range of markets, from furniture and automotive to boats and specialized padded covers. He identifies furniture as his primary market, driven by consumer demand for durable pieces that outlast mass-produced alternatives. However, awnings and shade screens represent his most profitable segment, largely due to installation services. Automotive upholstery, despite requiring significant time, yields the least net income due to unforeseen issues that arise once a project begins. Specialization also extends to technique and environment. Leo Pohlmann of Uncharted Marine Canvas, who expanded into marine upholstery, highlights the need for specialized skills due to the exposure to harsh elements. His upholsterers, cross-trained in both canvas and upholstery, navigate the transition from clean interior work to often dirty marine materials. Similarly, Rick Wisotzkey of Short's Marine maintains separate workspaces for different types of upholstery to prevent contamination and optimize workflow, indicating that while skills are transferable, the practicalities of the work environment necessitate segregation. The article also touches upon the challenge of finding skilled labor and the importance of education. Cynthia Bleskachek, owner of The Funky Little Chair, emphasizes the need for creative, problem-solving individuals in the industry, offering advanced classes to hone skills. Terri Madden of Sand Sea and Air Interiors notes the profitability of marine upholstery, particularly with "mega yachts," due to high demand for quality repairs and tight turnarounds, contrasting it with the administrative burden and lower profitability of aviation upholstery. The overarching concern expressed by many in the industry, particularly Chip Lueck, is the looming shortage of young, skilled professionals, posing a significant threat to the future of upholstery businesses. #UpholsteryIndustry #BusinessDiversification #MarketAdaptation #SkilledLaborShortage #MarineUpholstery #CommercialUpholstery #FurnitureRestoration #TextileInnovation #Craftsmanship

The demand for cut-and-sewn mattress products, particularly zippered covers, is experiencing significant growth, driven largely by the increasing popularity of boxed beds. This trend has led to more textile and components suppliers entering the zippered cover market, offering specialized services that allow mattress manufacturers to cut costs and improve efficiency by outsourcing. Previously, such outsourcing was less common, but now, mattress producers are comfortable relying on external suppliers for various components and services, including finished beds and fabrics. BekaertDeslee Solutions, a cut-and-sew division, highlights the evolution of knit fabrics, expanding beyond all-foam mattresses to hybrids and innerspring models, as well as accessory products like pillows and protectors. The company focuses on clean, simple, and functional cover designs, and is actively working to shorten lead times for orders. To achieve this, BekaertDeslee Solutions has expanded its cut-and-sew capabilities to its Mexican textile facility, aiming for a one-stop-shop model where knitting and sewing can occur on the same day under one roof. This strategic move is intended to enhance service to U.S. customers and compete effectively against offshore providers with longer lead times. CT Nassau Corp. has also significantly expanded its presence in the cut-and-sew arena. The company acquired a majority stake in Ideal Quilting and partnered with Furniture for Living to create Cover Contract Sewing. These investments have integrated their operations, allowing them to offer a comprehensive range of products, including mattress fabrics, borders, tapes, handles, and presewn and engineered covers. CT Nassau emphasizes engineered borders, which mimic intricate cut-and-sewn designs but are woven in a single piece, reducing labor costs and addressing the challenge of finding skilled sewers. The company has also lowered minimum order requirements and offers in-stock covers to meet fluctuating market demands. Ideal Quilting, under Nick Rossini, notes a trend towards presewn smooth-top covers with visually distinctive designs, drawing inspiration from fashion and interior design. Manufacturers are seeking bolder colors and patterns to differentiate their products in a saturated market. Covers are also expected to be durable, comfortable, easy to install, and removable, offering merchandising flexibility. Technological advancements allow for more intricate designs, colors, and patterns, with a growing focus on integrating technologies that offer benefits like temperature management and eco-friendly materials. Maxime Knitting's TM Couture service has seen strong growth, leading to the establishment of a second vertical cut-and-sew facility in Mexico. This expansion aims to service the promotional market with shorter lead times and a comprehensive, vertically integrated approach from knitting to finished covers. The company uses advanced software to streamline operations and product development, ensuring traceability and transparency. Current trends in zippered covers lean towards cleaner, simpler designs, with knit borders replacing woven ones due to better recovery properties. Color is increasingly used to differentiate products, especially in the e-commerce sector, with heathered grays, chambrays, indigos, and dark shades gaining popularity. Jomel Seams Reasonable, a division of Jomel Industries, has transformed into a major profit center with multiple facilities and over 125 employees. Their growth, fueled by e-commerce and boxed beds, extends to traditional mattress channels, government contracts, and related sewn products. For the online market targeting younger consumers, smooth, clean, and elegant covers are preferred, often in heathered gray, charcoal, white, and off-white tones. While Jomel creates innovative prototypes for shows, current trends favor subtle embellishments, engineered borders, decorative stitching, embroidered logos, and custom zippers to convey brand messaging and product features. The company's U.S. presence offers advantages in freight rates, turnaround times, and custom solutions. George Jimerson and Tim Witherell of Creative Ticking emphasize the role of covers in conveying brand messaging and highlighting innovative technologies within mattresses. They see growing demand for engineered covers, which integrate brand messaging during the design process and reduce labor. Creative Ticking, with its vertical integration, offers rapid turnaround times and inventory management, positioning itself as an alternative to offshore operations, especially given potential anti-dumping duties on Chinese mattresses. The company anticipates continued growth in zippered covers across various mattress types, with quilted knit covers featuring textured motifs becoming increasingly popular due to flexible yarns. Innofa Americas also observes expanding demand for zippered covers beyond boxed beds to hybrid models. They have developed covers to camouflage springs in compressed hybrids, maintaining product benefits. Innofa's engineered cover sales have more than doubled, offering design flexibility despite technical limitations in knitting intricate patterns. The company emphasizes smart, tech-savvy aesthetics with upscale appeal and enhanced performance, exemplified by new fabrics featuring extreme chill cooling and far infrared ray technology. Their Customer Experience Center facilitates collaboration with customers to develop innovative designs on-site. A. Lava & Son, through its partnership with Culp Home Fashions (CLASS), provides one-stop shopping for mattress components and sewn covers across various product categories. They leverage a diverse manufacturing base in the U.S., China, and Haiti to meet customer requirements for turnaround, price, and volume. Zippered covers are increasingly adopted across all mattress categories due to their affordability and ease of installation. Style-wise, covers are becoming more sophisticated, incorporating apparel-inspired techniques like flatlock stitching and using zippers as fashion elements to enhance aesthetics and brand promotion. #MattressIndustry #CutAndSewnCovers #BoxedBeds #TextileSuppliers #MattressManufacturing #ECommerce #SupplyChainInnovation #ProductDesign #HomeFurnishings

The Dutch design studio Scholten & Baijings has collaborated with New York textiles brand Maharam to create a unique collection of interior fabrics, distinguished by a large-scale pattern repeat designed to upholster an entire sofa without visual repetition. This innovative approach addresses a common challenge in textile design for large furniture pieces, where patterns often repeat noticeably. The first two designs in this series are named Blocks and Grid, and they are part of an ongoing partnership between Scholten & Baijings and Maharam Design Studio. The genesis of this project involved a detailed exploration into modern color blocking by Stefan Scholten and Carole Baijings. Their research led them to conceptualize and develop two extensive compositions, specifically scaled to accommodate the typical amount of fabric needed for a full sofa upholstery. Both Blocks and Grid textiles feature an impressive nine-meter pattern repeat, ensuring a seamless and non-repetitive aesthetic across large surfaces. Despite this extensive repeat, the fabrics maintain a standard width of 142 centimeters. A key aspect of the design process was ensuring that the textiles would be equally compelling both as standalone patterns and when applied to furniture. Scholten emphasized the importance of a nine-meter piece of fabric being as visually engaging as a single meter, highlighting the careful consideration given to the overall composition. Baijings drew a parallel to Mondrian paintings, noting that while Mondrian's compositions are contained within the canvas, upholstery fabric design demands a different methodology to maintain interest across an expansive surface. To overcome these design complexities, Scholten & Baijings employed their characteristic method of using multiple scale models during development. This allowed them to meticulously refine the patterns and test their visual impact at various scales. The textiles primarily consist of 92 percent wool and 8 percent nylon, and the design duo focused on how color perception translates when woven into wool. The fabrics are also designed to complement each other, allowing for cohesive integration within interior schemes. Blocks showcases Scholten & Baijings' signature color juxtapositions, creating vibrant and dynamic visual effects. Grid, on the other hand, builds color densities through the interplay of parallel and perpendicular lines. Scholten explained that the density of the grid influences the perception of color, lending a lighter, more ethereal appearance compared to a solid monochromatic plane. This nuanced approach to color and pattern ensures depth and visual interest. Blocks and Grid first premiered in "The Dinner Party," an installation at the V&A museum during the 2013 London Design Festival, and were also featured in the Art Institute of Chicago’s "3 in 1: Contemporary Explorations in Architecture and Design" exhibition. These designs are slated to appear in another exhibition of Scholten & Baijings' work at the Villa Noailles in Hyères, France, over the summer. Furthermore, both textiles have been acquired for the permanent collection of the Cooper-Hewitt National Design Museum, recognizing their significant contribution to textile design. A third textile, Tones, is anticipated to be unveiled at NeoCon 2014 and launched by Maharam in Spring 2015, further expanding this innovative collection. #TextileDesign #FabricInnovation #ScholtenBaijings #Maharam #InteriorDesign #ColorBlocking #UpholsteryFabric #DesignCollaboration #WoolNylonBlend

The year 2023 heralds a significant evolution in interior textiles, moving beyond previous trends like bouclé to introduce a diverse array of fabrics and trims. This shift is evident from recent industry showcases such as Paris Déco Off and upcoming collection previews. A prominent trend involves the reinterpretation of archival designs, with many fabric houses drawing inspiration from their historical collections. Texture is also a key focus, transitioning from coarse options to more refined materials like sleek-piled velvets and intricately woven tapestries. In terms of color, vibrant, saturated jewel tones maintain their popularity, with a particular emphasis on peacock blue due to its captivating and adaptable nature. Additionally, a notable development is the experimentation with monochromatic fabrics and trims, which aims to create depth and visual interest through inspiring neutral palettes. Several specific trends are highlighted for the upcoming year. "Making the Cut" signifies the emergence of cut velvet as a dominant textile. This material offers a tactile experience and comes in various colorways, providing a fresh alternative to traditional velvets. "Peacock Blue Is the New Neutral" underscores the versatility of this specific jewel tone, presenting it in a wide range of fabrics and patterns. This color is positioned as a sophisticated yet bold choice for interiors. "Fresh Takes on Tapestry" revives ancient craftsmanship, focusing on tapestry and crewelwork. Brands are either offering literal interpretations of historical verdure tapestries or whimsical reimaginings of nature scenes. Heritage houses like Morris & Co. are reproducing historical fabrics with original production quality, while Braquenié celebrates its bicentennial by reissuing over 50 fabrics, 30 wallpapers, and 10 rugs inspired by their archives and those of renowned cultural institutions. This approach merges historical elegance with contemporary design, as demonstrated by the layered display of Braquenié fabrics at Château de Louye during Paris Déco Off. "All That Glitters" introduces metallic threadwork and cording, adding a shimmering effect to fabrics. These metallic accents appear in themes ranging from underwater scenes to forest motifs, as well as abstract patterns, indicating a readiness among designers to incorporate sparkle. "Wanderlusting Prints" features Toile de Jouy and painterly scenic prints that evoke distant locales, creating a sense of travel and escapism within interior spaces. Finally, "White on White" addresses the resurgence of monochrome interiors by exploring innovative ways to add texture and depth to minimalist white palettes through techniques like tone-on-tone embroideries, fil coupé, and variations in fabric weight and sheerness. "Playful Passementerie" emphasizes the renewed interest in maximalism and historical details, making trimmings like ombré tassels and Art Deco fringe prominent design elements. Clarence House, for instance, is launching an extensive collection of solid-color trimmings to complement residential interiors, signaling a detailed and ornate approach to finishing touches. #FabricTrends #InteriorDesign #HomeDecor #TextileInnovations #Velvet #Tapestry #JewelTones #MetallicFabrics #Passementerie

Alchemie Technology, a UK-based company, is at the forefront of transforming the textile manufacturing industry through its clean-tech digital dyeing and finishing processes. Simon Kew, Managing Director, highlights the company's commitment to significantly reducing the environmental impact of textile production while enabling digital transformation within supply chains. The global market for textile dyeing and finishing equipment exceeds $20 billion and is experiencing a CAGR of over 5%, indicating substantial growth and demand for innovative solutions. Alchemie Technology has developed two key technologies: Endeavour and Novara. Endeavour focuses on digital dyeing, utilizing an advanced digital colorant application and fixation system. This technology applies liquid colorants to fabrics using a non-contact, high-energy jetting of nanodroplets, ensuring exceptional homogeneity and penetration. The colorants are then fixed using a proprietary digitally controlled process, resulting in high color fastness in a single-pass roll-to-roll operation. Novara, on the other hand, employs a similar fluid application method to apply typically colorless finishes to fabrics, followed by optional drying or curing to impart specific properties such as anti-viral, water-repellent, or flame-retardant characteristics. A significant advantage of Novara is its ability to apply finishes precisely where needed, including single-sided coatings or 2D patterning, and to deliver multi-functional finishes for high-performance textiles. Both systems are open platform, compatible with various commercial chemistries and a wide range of dyes (dispersed, pigment, reactive, acid, vat) and specialty colorants for diverse substrate types. Novara has been successfully demonstrated with numerous finishes, including anti-viral, water-repellent, flame-retardant, and anti-odour treatments, and can also be used for post-treatment applications like softeners. Digital powder patterning, another innovation from Alchemie, allows for the creation of innovative 3D texture patterns using thermally fusable powders and digitally controlled technology. This enables textile manufacturers to produce surface textures and impact-resistant coatings for various applications, including sportswear, apparel, and home furnishings, catering to brands seeking structural surface patterning and textural effects. This technology provides an avenue for design innovation, particularly in areas like home furnishing where unique textures and patterns can enhance aesthetic and functional qualities. The textile dyeing and finishing industry is a major contributor to environmental pollution, accounting for over 20% of global water pollution and 3% of global CO2 emissions, according to a World Bank Report. Alchemie’s digital dyeing and finishing processes aim to eliminate wastewater from textile dyeing and reduce energy consumption by over 85%. This drastic reduction in environmental impact and operating costs also allows dyeing operations to be established in water-scarce regions. The development of Endeavour and Novara technologies involved five years of intensive research, combining expertise in chemistry, machine design, and digital manufacturing to create sustainable manufacturing solutions. These technologies are broadly applicable to a wide array of fabrics, colorants, and finishes, supporting both single-sided and double-sided applications to minimize waste. The company has also demonstrated multi-functional finishes, with different treatments applied to different sides of the fabric. Alchemie Technology addresses a growing demand from textile manufacturers and brands in apparel, sportswear, and home furnishing sectors for waterless manufacturing methods that offer sustainability, lower costs, and reduced carbon footprints. The Novara solution is particularly valuable for technical textiles, enabling the use of specialized coatings for anti-viral and water-repellent applications. There is notable demand for anti-viral finishing in medical and upholstery contexts, where reducing surface contamination is crucial, such as in communal areas like plane and train seating. These markets also benefit from multi-functional coatings that combine water-repellent and flame-retardant properties. The company is actively developing the Endeavour process to extend its waterless, low-energy digital dyeing capabilities to cotton, nylon, polycotton, and other blends, further expanding its cost-saving, production capacity, and environmental benefits across a broader range of textile fabrics. For manufacturers in water-poor regions, Alchemie’s digital solutions are particularly beneficial, achieving over 95% reduction in water usage. This leads to a significant decrease in environmental impact, operating costs, elimination of wastewater emissions, and over 85% energy reduction, ultimately resulting in a more than 50% reduction in cost base, increased production flexibility, and enhanced dyeing capacity. The Endeavour system’s on-demand dyeing process can handle over 2000 square meters per hour, making it suitable for high-throughput industrial production, while also offering rapid color changes and cost-effective short-run manufacturing. At the World Congress on Textile Coating, Alchemie highlighted its Endeavour Waterless Smart Dyeing technology for solid color dyeing and Novara digital textile finishing technology for multi-functional 2D patterned finishes, emphasizing their role in eliminating wastewater and achieving 85% energy reduction. The company also presented its low-energy Novara finishing solution for anti-viral fabrics, developed in response to the COVID-19 pandemic, which allows for more sustainable and cost-effective application of treatments like HeiQ Viroblock compared to traditional methods. Alchemie Technology is currently focused on aggressively rolling out its commercial Endeavour and Novara solutions globally, anticipating a significant number of installations by the end of 2021. The substantial interest in their technology is driving this expansion, along with the establishment of a global distribution network to ensure comprehensive customer support worldwide. This strategic expansion aims to make clean-tech digital textile manufacturing accessible to a broader market, reinforcing the company's commitment to sustainable and innovative textile production. #TextileDyeing #CleanTech #DigitalManufacturing #SustainableTextiles #WaterlessDyeing #EnergyEfficiency #TextileFinishing #EnvironmentalImpact #AdvancedMaterials