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Podcast 193: Understanding Permeability, Insulating Behind Fiberboard Sheathing, and Building a Patio Door

This podcast episode addresses various home construction and renovation challenges, starting with listener feedback on previous discussions. A listener named Dave from Charlottesville, Virginia, offers a solution to common rain barrel issues by recommending a specific quarter-turn ball-valve spigot designed for better water flow, noting its affordability and ease of installation, provided the rain barrel has a removable lid. He also mentions the problem of pollen contamination in rainwater and considers filtering options or the use of larger cisterns, drawing on his experience with a 1,500-gallon cistern in Germany, which provided advantages like avoiding impervious surface stormwater taxes. Douglas Batterby, an architect from Oakland, New Jersey, provides critical feedback regarding the insulation of masonry buildings, specifically addressing the interaction between floor joists and masonry walls. He emphasizes that in modern construction, foundations should not be backfilled until the floor system is in place, as the floor system contributes to the masonry wall's resistance against soil pressure. Disconnecting joists pocketed into masonry in older homes effectively transforms the foundation wall into a retaining wall, which could lead to structural issues under significant soil pressure, particularly in straight and long foundation walls. He suggests evaluating this aspect carefully before work begins and notes that perpendicular first-floor walls might offer some structural redundancy. For peace of mind, he advises securely fastening new stud walls in the basement to the slab and joists above, along with blocking or steel brackets. The podcast then transitions to listener questions. Tyler from Williamsburg, Virginia, inquires about the seemingly contradictory properties of Weather-Resistive Barriers (WRBs), asking how they can prevent air infiltration while still allowing water vapor to escape. He seeks clarification on perm ratings, which measure a material's water vapor flow, and asks for an overview of weather and air barrier assemblies suitable for different climates. The discussion references Martin Holladay's insights on materials like asphalt felt, Tyvek, Zip system, Tremco's Envirodry, and 6-mil poly, highlighting their varying perm ratings and how some, like asphalt felt, become more permeable when wet. This section underscores the complex role of WRBs in managing moisture. Ryan from Vassar, Michigan, presents a challenge regarding insulating the walls of his 1950s brick ranch home, which features fiberboard sheathing and an air gap behind the brick veneer. Having already rebuilt some exterior walls with new insulation, sheathing, WRB, and rigid XPS foam to achieve an R-value of 30, he is now tackling a bathroom renovation. He seeks advice on effectively air-sealing the existing leaky fiberboard sheathing without removing the original brick and sheathing. His proposed solution involves using 2-inch XPS foam to seal the cavity, followed by Rockwool batt insulation, with edges sealed using spray foam and high-performance tape. He is concerned about the performance of this approach given the air gap to the brick and is looking for methods to air seal the sheathing side of the cavity, referencing the Bonfiglioli wall assembly for thermal breaks and improved insulation values. Finally, Spenser from Ontario, Canada, asks about the practicality of building his own French patio doors. He removed a rotted French door set and is facing high costs for replacement. As a carpenter, he is considering constructing double out-swing or sliding doors, but is concerned about achieving sufficient air sealing for his well-insulated home in Ontario's climate. He ponders using two standard exterior doors and recreating the middle seal or designing a three-door sliding system. The final question comes from Cantankerous Dave on YouTube, who asks for advice on effectively weather-sealing the difficult transition area between wall sheathing and the foundation, and whether anything can be done to address such gaps after construction. #HomeConstruction #RenovationChallenges #WRBPermeability #InsulationStrategies #FiberboardSheathing #PatioDoorDesign #AirSealing #BuildingScience #RainwaterHarvesting #HomeConstruction #RenovationChallenges #WRBPermeability #InsulationStrategies #FiberboardSheathing #PatioDoorDesign #AirSealing #BuildingScience #RainwaterHarvesting
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