
Skip the $180-a-Square-Foot Calacatta for This $2.50 Alternative
The article explores Formica Corporation's Living Impressions™ collection, which features realistic designs mimicking natural materials, specifically highlighting a Calacatta marble alternative. Formica has been creating these surfaces for decades, and its latest collection, launched recently, has gained significant popularity. The collection was developed based on consumer research, focusing on classic marbles in black, gray, and white palettes. A key offering is a particularly realistic Calacatta design, a sophisticated and expensive marble that typically costs around $180 per square foot.
Gerri Chmiel, Formica's residential design lead, explains the evolution of their Calacatta designs. While their existing Calacatta Marble, designed a decade ago, remains popular with its white background and heavy gray veining, Chmiel observed a contemporary trend towards softer Calacatta options with less pronounced veining. This led to the development of a new design, Calacatta Cava, which aims to capture this modern aesthetic.
Calacatta Cava is unique because it combines the veining patterns of two separate stones. Unlike the common practice of scanning a single stone to create a pattern, Formica Corporation for the first time scanned two distinct slabs and merged their best features. Chmiel personally selected the two slabs, and their designs were then digitally marked, edited, and refined to ensure a large, seamless repeat. After approving the full-size print, a color prototype was meticulously assessed to achieve perfect balance in the final product.
The manufacturing process involves transferring the approved design onto a porous, saturating grade paper. This paper allows resin to flow through it, forming the core of the laminate. A clear overlay infused with melamine and phenolic resin is then placed on top, with layers of kraft paper underneath. This composite structure is pressed together under high heat and pressure using steel plates. These steel plates are textured, which imparts the desired finish to the laminate surface. This method ensures both durability and a realistic tactile quality.
Chmiel also notes a shift in consumer perception regarding laminate. In the past, there was an expectation for laminate to have a "perfect" uniform layout. However, the current trend celebrates imperfections, mirroring the natural variations found in real stone. The 180fx® product, with its larger-scale patterns and limited repeat, enhances this realism, making it difficult to distinguish from genuine stone on countertops or islands. Beyond its aesthetic appeal, laminate is also lauded for its easy maintenance, requiring only soap and warm water for cleaning. Chmiel emphasizes its resilience and longevity, stating that while older installations might show wear, properly cared-for laminate can last for many years, retaining its beauty and color, making it a practical and hygienic choice for modern homes.
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